Cooper Tire & Rubber Company 8-K
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
FORM 8-K
CURRENT REPORT
PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
Date of report (Date of earliest event reported): February 28, 2008
COOPER TIRE & RUBBER COMPANY
(Exact Name of Registrant as Specified in Charter)
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Delaware
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1-04329
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34-4297750 |
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(State or Other Jurisdiction
of Incorporation)
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(Commission
File Number)
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(IRS Employer
Identification No.) |
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701 Lima Avenue, Findlay, Ohio
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45840 |
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(Address of Principal Executive Offices)
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(Zip Code) |
Registrants telephone number, including area code: (419) 423-1321
Not Applicable
(Former Name or Former Address, if Changed Since Last Report)
Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the
filing obligation of the registrant under any of the following provisions (see General Instruction
A.2.):
o Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425)
o Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12)
o Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b))
o Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c))
TABLE OF CONTENTS
Item 7.01. Regulation FD Disclosure.
On February 28, 2008, the management team of Cooper Tire & Rubber Company, a Delaware
corporation (the Company), made the following slideshow presentation during a meeting for
investors and analysts.
Forward-Looking Statements
This presentation contains what the Company believes are forward-looking statements, as that term
is defined under the Private Securities Litigation Reform Act of 1995, regarding projections,
expectations or matters that the Company anticipates may happen with respect to the future
performance of the industries in which the Company operates, the economies of the United States and
other countries, or the performance of the Company itself, which involve uncertainty and risk.
Such forward-looking statements are generally, though not always, preceded by words such as
anticipates, expects, believes, projects, intends, plans, estimates, and similar
terms that connote a view to the future and are not merely recitations of historical fact. Such
statements are made solely on the basis of the Companys current views and perceptions of future
events, and there can be no assurance that such statements will prove to be true.
It is possible that actual results may differ materially from those projections or expectations due
to a variety of factors, including but not limited to:
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changes in economic and business conditions in the world, especially the continuation of the
global tensions and risks of further terrorist incidents that currently exist; |
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increased competitive activity, including the inability to obtain and maintain price increases
to offset higher production or material costs; |
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the failure to achieve expected sales levels; |
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consolidation among the Companys competitors and customers; |
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technology advancements; |
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fluctuations in raw material and energy prices, including those of steel, crude petroleum and
natural gas and the unavailability of such raw materials or energy sources; |
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changes in interest and foreign exchange rates; |
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increases in pension expense resulting from investment performance of the Companys pension
plan assets and changes in discount rate, salary increase rate, and expected return on plan assets
assumptions; |
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government regulatory initiatives, including the proposed and final regulations under the TREAD
Act; |
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changes in the Companys customer relationships, including loss of particular business for
competitive or other reasons; |
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the impact of labor problems, including a strike brought against the Company or against one or
more of its large customers; |
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litigation brought against the Company; |
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an adverse change in the Companys credit ratings, which could increase its borrowing costs
and/or hamper its access to the credit markets; |
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the inability of the Company to execute the cost reduction/Asian strategies; |
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the failure of the Companys suppliers to timely deliver products in accordance with contract
specifications; |
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the impact of reductions in the insurance program covering the principal risks to the Company,
and other unanticipated events and conditions; |
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the failure of the Company to achieve the full cost reduction and profit improvement targets as
set forth in a presentation made by senior management and filed on Forms 8-K on September 7, 2006,
October 31, 2006, April 5, 2007 and January 16, 2008; and |
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the inability or failure of the Company to implement the strategic plan. |
It is not possible to foresee or identify all such factors. Any forward-looking statements in this
presentation are based on certain assumptions and analyses made by the Company in light of its
experience and perception of historical trends, current conditions, expected future developments
and other factors it believes are appropriate in the circumstances.
Prospective investors are cautioned that any such statements are not a guarantee of future
performance and actual results or developments may differ materially from those projected.
The Company makes no commitment to update any forward-looking statement included herein or to
disclose any facts, events or circumstances that may affect the accuracy of any forward-looking
statement.
Further information covering issues that could materially affect financial performance is contained
in the Companys periodic filings with the U. S. Securities and Exchange Commission (SEC).
Cooper Tire & Rubber Company
Strategic Plan and Vision
Millennium Hotel
New York, NY
February 28, 2008
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Good Afternoon my name is Curtis Schneekloth, I serve as Cooper Tire & Rubber Companys
Director of Investor Relations. Id like to welcome all of you that have joined us both in person
and on the web cast. With me today are
Roy Armes, Chairman and Chief Executive Office
Phil Weaver, Vice President and Chief Financial Officer
Hal Miller, Vice President and President of International Operations
Mark Krivoruchka, Senior Vice President of Global Human Resources
Jim Keller, Vice President Strategic Initiatives
Phil Caris, Vice President of Sales and Marketing
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Safe Harbor Statement
This presentation contains strategic goals and other
forward-looking statements related to future financial
results and business operations for Cooper Tire &
Rubber Company. Actual results may differ
materially from the goals and from current
management forecasts and projections as a result of
factors over which the Company has no control.
Information on these risk factors and additional
information on forward-looking statements are
included in the Company's reports on file with the
Securities and Exchange Commission and are set
forth in the printed copies of this presentation on the
last slide.
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This is the standard Safe Harbor comment that is attached to any of our presentations and regards
Forward-Looking Statements as defined by the SEC.
As future results may differ materially from our current projections, I encourage you to read our
SEC filings for more information about our Company and its risk factors.
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Contents
The Strategic Planning Process
Cooper's Strengths
Global Cost Structure
Targeted Profitable Growth
Product Technology
Organizational Capabilities
Capital Management & Allocation
Summary & Key Metrics
Questions and Answers
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The presentation today is going to focus on the Strategic Plan and a direction for Cooper over the
next several years. We will start with a description of the Strategic planning process and the
related trends identified during that process. We plan to highlight Coopers strengths, and
discuss the value creation levers we will pull to enhance those strengths with the goal of creating
shareholder value. We are also going to cover how we manage and allocate capital. Finally, we will
provide a set of metrics that give an insight into what Cooper will look like when we progress to
the next level.
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Purpose of Presentation
Share a view of the Company's
direction for the next three to
five years.
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The purpose of this presentation is to share our vision of the Companys direction over the next
three to five years. We intend to do this at a level of detail that will give you sufficient
understanding of our thought process and the results, but there will be certain items that we
consider confidential and will not make public as we view the strategy, tactic, or information to
be a competitive advantage. We have not included some of the standard information we provide
regarding Coopers history and background. If you would like that information, it is available on
our website.
Id now like to turn the presentation over to Roy Armes our Chairman and CEO.
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Vision Statement
Together, around the world. One
company...one team... one goal:
creating superior value, for our
customers, employees, partners and
shareholders.
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Thank you Curtis, Im excited to be here today talking about our strategic plan. Im going to
start by sharing the Vision Statement that was developed as a part of this process. It is,
Together, Around the World. One Company...One Team... One Goal: creating superior value, for
our customers, employees, partners and shareholders. As we go through the presentation today I
ask that you keep this in mind, because it highlights where and how we are driving Cooper to
deliver value.
Earlier today we issued the press release on our 4th quarter and 2007 results. I suggest you
obtain those results for more detail on the recent financial performance of Cooper. Copies of our
Press Release are available at this meeting and we file our Annual Report on Form 10-K today. If
you havent had an opportunity to see the press release, it was another strong quarter for Cooper,
and our 2007 annual results were a significant and dramatic turnaround from recent years.
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The Strategic Planning Process
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The Process
Started in May 2007
First phase lasted 8 months
Reviewed Global Market and Competitors
(broad and deep)
Analyzed value creation levers
Decisions are fact based and data driven
External consultants provided assistance
Board and management supported results
Strategic Plan will be reviewed and refreshed on
an on-going basis
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We started the strategic planning process in May and finished the first phase in December. During
that period we performed a broad and deep review of the global tire industry and Coopers position
in it. We estimated where we believe the market is headed and what we expect the competition will
do. We performed extensive analysis around our strengths, opportunities and threats as well as
rating the competition.
The process engaged employees at all levels of the organization for input. In light of all of this
data (which included literally thousands of data points) we reviewed various strategic options and
tactics to determine the best levers to pull in creating value.
This plan is not simply a document, but a process we will review periodically and continue to
adjust based on changes in the market and global environment. It has received buy in from every
level of the organization and generated excitement with our employees. Execution of the plan will
have its challenges, but it provides a great opportunity for all of Coopers stakeholders.
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Example of Factors Considered
Market environment
demand
Competitive
environment
Regulatory trends
Technology
External cost factors
Supply
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Weve provided a slide that shows examples of the factors we considered. These range from the role
of disruptive technologies to the demand for products in certain segments and regions, to the
impact of legislation on the tire industry. Our review was intended to be as comprehensive a
fact-gathering process as could be reasonably undertaken. We will continue to monitor certain of
these factors on an on-going basis, others we will spot check, and some will not be revisited until
the next comprehensive review of the strategic plan.
The next few slides contain summaries of some of the most important data points, and trends we
gathered. Understanding this data will help you in relating our plan to what is going on in the
market.
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Market and Supply Trends
Demand
Annual growth rate of 3.3% with majority of
growth occurring in Asia (>15%)
Supply
Capacity is shifting towards LCC at the
expense of HCC
In balance with projected demand growth
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One of the key goals in gathering data was to identify what is occurring with demand and supply in
the tire industry.
We expect a global growth rate of around 3.3% in the next few years. Of course this demand growth
varies by region and the next slide contains that information. We also expect demand to shift
during this period between different product types.
Tire supply appears to be well balanced with demand globally and should continue to be in balance
over the next few years. A few other important factors we noted during the process were:
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New greenfield production facilities are almost entirely set up in low cost
countries. |
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Around 50M tires of production capacity have been shut down in the U.S. since 2005. |
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The U.S. has become a net importer of tires almost 60% of replacement shipments
are imported, with a large portion of those coming from Canada and China. |
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Global Growth by Region
3.3%
1,376
1,172
Global
2.8%
480
418
Americas
2.6%
475
418
EMEA
4.6%
376
294
Asia-Pacific
2007
2012
2007
2012
2007
2012
2007
2012
16.5%
170
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China
2007
2012
2007-2012 CAGR (%)
In millions of
tires in 2007
In millions of
tires in 2012
Total Global Market of 1.2 billion tires in 2007
200 million tire growth by 2012
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As I mentioned, demand growth differs by region. Youll note that the more mature markets have
lower growth while the developing regions are expected to have continued rapid growth. You should
also note that based on these projections, the largest market in 2012 would still be the Americas.
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In the U.S. market we expect growth of 2 to 3%, |
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Western Europe should be flat, |
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Eastern Europe over 4%, |
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Asia (excluding China) between 4 to 5% and |
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China will drive the majority of Asian demand growth
at greater than 15% |
The simple math on this is that at a 3.3% global growth rate, the market will add over 40 million
tires a year. This means the market would add almost 200 million tires by 2012.
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Global Supply 2007
U.S. &
Canada
270M tires
(22%)
Mexico
10M tires
(1%)
West EU
320M tires
(26%)
Latin Am
90M tires
(7%)
East EU
50M tires
(4%)
Africa / ME
20M tires
(2%)
Rest of Asia
100M tires
(8%)
China
200M tires
(16%)
Light vehicle tire global production in 2007 ~1.2B tires
2007 Production
% of Global Production
Source: Rubbernews.com
Japan
160M
(13%)
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We also mapped out the current supply situation by region. This slide highlights production across
the globe. Of a total 1.2 billion tires, almost half are still manufactured in the U.S., Canada,
and Western Europe all regions that would be considered high cost. Of course this means that
the other half of production is now located in lower-cost regions.
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New Capacity Built Since 2000
New Capacity
Asia 95
China 73
Eastern Europe 34
Mexico 7
South America 7
US & Canada 2
Middle East & Africa 1
Western Europe 0
Greenfield plants are almost exclusively
built in low-cost countries
Source: Rubber & Plastic News
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In addition to figuring out where supply is currently located, we wanted to identify where new
supply will probably be added. Tire companies are building greenfield plants almost exclusively in
lower-cost countries. We believe this achieves two results. The first is to take advantage of the
labor savings, the second is that these low-cost countries have coincided with the regions where
there is higher projected growth. Youll note that the majority of this added capacity has been in
Asia and specifically in China.
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Shift Away from High-Cost Countries
2004 2005 2006 2007 2008 (Est.)
NA Demand 32.78621 38.78621 43.78621 49.78621 54.78621
NA Supply 62.78621 67.78621 53.78621 32.78621 27.78621
NA Plant Closings
Aug 2005 - Feb 2007
Total 45 - 50 M tires
0
340
360
380
Source: Deutsche Bank Feb. 2007
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As capacity was added in the lower-cost countries, it was removed from North America. This chart
shows that even with continued demand growth in North America, there was a reduction in production
capacity of nearly 50 million tires between August 2005 and February 2007. In addition to the
amounts included above we transformed our plant in Texarkana and reduced the number of units
produced there. This clearly demonstrates the shift in production from higher-cost to lower-cost
regions. We are aware of the recent announcements by competitors to develop manufacturing in the
U.S.. We believe there is some potential for that to continue but that in the foreseeable future
the majority of new capacity will continue to be added in lower-cost countries.
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Global Supply and Demand
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Demand 915.8666508 930.1358492 976.0387459 1017.364147 1012.699259 1050.055144 1085.904511 1144.883032 1183.864661 1215.545087 1255.30869 1303.814132 1359.334738 1413.508242 1469.897615 1524.358474
Supply 944.9246199 979.3892141 1008.81329 1057.194251 1028.018805 1065.687281 1108.003924 1177.5636 1219.565006 1240.387952 1268.610314 1319.565333 1376.236596 1428.341566 1482.038037 1536.424453
Supply / Demand appears balanced in the future
Source: LMC World Tire Forecast Service, 2007
Base = Q1, 2001
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We used the information on supply and demand that was gathered to calculate the projected
supply/demand balance over the next few years. It appears that with all of the announcements of
added capacity and all of the announcements of plant closures, we can continue to expect a
reasonable balance between supply and demand. There may be occasional regional or short-lived
imbalances, but we believe the market will correct to address any imbalances. This estimate was
based on several factors and wasnt a simple straight lining of 2007 growth applied over the next
few years. Balanced supply and demand are definitely a plus for the tire industry.
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Cost Breakdown
Labor 20-30%
Other 15-30%
Raw Materials 50-55%
Raw Material Breakdown % of RM
Natural Rubber 20-25%
Synthetic Rubbers 25-30%
Carbon Black 10-15%
Reinforcing Fabrics 10-15%
Steel 10-15%
Other Raw Materials 10-15%
Input
% of CoGS
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Another significant factor impacting the tire industry is the increase weve seen in input costs
the last few years.
As a proxy for the industry Ive provided our cost structure. It has three main components: Raw
Materials, Labor, and Other Costs.
Raw Material components drive around 5055% of our total costs. The next slide details what has
happened with these costs since 2002. Some of these materials are oil derivatives and can be
affected over the long term by increases in oil prices. Typically there is a delay between moves
in the price of oil and the impact on our pricing. This is due to a separate supply/demand cycle
for those products and the way we purchase raw materials. A strength of the industry over the last
few years has been the ability to pass on these increases.
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Raw Material Cost History
1Q02 2Q02 3Q02 4Q02 1Q03 2Q03 3Q03 4Q03 1Q04 2Q04 3Q04 4Q04 1Q05 2Q05 3Q05 4Q05 1Q06 2Q06 3Q06 4Q06 1Q07 2Q07 3Q07 4Q07
89.6 91.3 95.2 96.5 98.8 104.2 101.3 108 110.5 112.7 117.4 121 129.8 137.4 139.1 147 150.5 155.5 165.4 162.0666667 154.7666667 158.9333333 162.5 164.8
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Increasing raw material costs have been one of the biggest challenges in the tire industry for the
past several years. As you can see in this cost index chart, the increases have been staggering.
The market has thus far been able to absorb these raw material increases, even if at times there
has been a lag between the raw material and price increases.
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Two Dimensions Necessary to Win
Clear winners
Winners at
value end
of market
Clear losers
Long term losers?
product / brand
advantage
disappears
Low
High
Low
High
Product and service differentiation
Winning product portfolio
Brand strength
Market positions/distribution profile
Premium customer service
Operational
Effectiveness
Scale
Access to low-
cost/high-quality
supply
Cost effective
operations
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Throughout the initial phases of the strategic planning process we were solving for what would be
the characteristics of the winning competitors. To that extent we mapped Cooper and all of the
competition on two traits. The first being operational effectiveness or the cost to manufacture
tires. The second is product and service differentiation. This includes the value of the brand,
customer service and product portfolio. We believe the winners will have to establish lasting
competitive advantages in these two areas. The intent of the strategic plan is to position Cooper
as a clear winner.
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Cooper's Strengths
Global Footprint
Product and Brand Portfolio
Replacement Market Focus
Distribution Network
Significant U.S. Market Share
Customer Relationships and Focus
Customer Service and Support
Speed to Market
Financial Resources
Manufacturing and Market Knowledge
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Coopers strengths are partially due to our commitment and focus on our customers. Our product
portfolio is recognized as comprehensive and this is highly valued by our customers. In launching
new products, time and again our speed to market has proven a competitive advantage. We have
industry-leading fill rates that differentiate us and we have established a significant market
share in the United States. Our customers are loyal and supportive and value the focus we place on
meeting their needs. This is clearly evident through the ratings of our customer service and
support teams. Our focus on the replacement market is a strength. We also have a solid financial
position and the resources to invest in growth and other projects that will provide excellent
returns to our shareholders. As a global company we have established footholds for both
manufacturing and sales in China and Mexico. We also have an extensive history in this industry
with employees who know tire manufacturing and the tire business. These employees and their
knowledge are an implicit strength of the organization.
The next few slides contain more information about these strengths.
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The global footprint we have developed allows us to compete in the most significant markets in the
world. It also has positioned us so we can take advantage of developing markets. With
headquarters in Findlay, Ohio, we have over 65 manufacturing, sales, distribution, technical and
design-associated facilities around the globe. The most recent additions to these facilities have
been in Asia and Mexico.
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House Brands
Private Brands
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Our portfolio includes a variety of brands. The strength and positions of these brands gives us
the flexibility to participate in multiple segments of the markets. Our House Brands include not
only the Cooper brand, but also other global brands we control. The Chengshan and Austone brands
are fairly new to our portfolio and were acquired when we invested in Cooper Chengshan in China.
We also make tires for other companies who control how their tires are marketed or distributed.
These are the primary private brands that we manufacture.
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North American Presence
Cooper Tire Points of Sale
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We have a significant distribution network in the United States, and have captured about a 17%
share of the North American Light Vehicle Replacement tire market. Our strongest presence in the
U.S. is in the northeast and mid-west as demonstrated on this slide by our points of sale.
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Cooper Brand Differentiation
Based on recent dealer surveys
Key attributes for Cooper differentiation
Superior line coverage
Superior fill rates
Performance
Superior service and customer relationships
Value for money
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Cooper brand differentiation is a strength. We did not rely only on internal analysis to define
our strengths. Instead during the strategic planning process we performed an extensive analysis on
what it is that truly differentiates Cooper from the competition. Were not going to share all of
those analyses with you, as they contain confidential information, but have included an example so
that you can get-a-feel for the thinking we used and the factors considered. In this example of a
recent dealer survey we are looking at how Cooper rates versus a competitor on Profitability, Sales
Rep Support, Line Coverage, Merchandising Support, Quality, Fill Rates, Technology and Innovation,
and Awareness. This helps us to understand where each of our potential customers see the value of
Cooper versus the competition. In understanding this, we can better match up with the needs of the
individual customers and channels.
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Strategic Plan Value Creation Levers
GOAL
Shareholder
Value Creation
Profitability
7 - 8 %
Operating Profit
as % of Net Sales
Growth
6 - 7% CAGR
Next Level Targets
Organizational Development
Tools, People & Structure, Culture
Global Cost Structure
Sourcing and LCC Manufacturing
35 - 45% of manufacturing in LCC
Manufacturing Cost Reductions
10 - 15% of addressable cost base
Targeted Profitable Growth
NA > 6% CAGR
International > 17% CAGR
Value Creation Levers
We will build on strengths and...
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The development of the Strategic Plan was not limited to identifying our strengths. We also have
identified value creation levers we can execute with the goal of increasing share holder value.
These levers build off our existing strengths.
The first deals with improving our global cost structure by increasing the amount of manufacturing
we have in low-cost countries. We are around 18% today and will double or almost triple this to
a range of 35 to 45% in the next few years. We are also tackling the costs in our existing
manufacturing base. We are doing this through the use of Six Sigma and LEAN principles, the
reduction of complexity, and the automation of certain processes. We also have opportunities to
further reduce costs in our distribution network.
The second major lever is in the area of Targeted Profitable Growth. Our strategic plan calls for
us to employ different tactics for each region to obtain this. The overall Company Compounded
Annual Growth Rate, or CAGR over the next few years as a result of this will be in the 6 to 7%
range.
Pulling these levers will require us to invest in the development of parts of our organization.
This is another area where will leverage the strengths we have in developing a world class
organization capable of delivering better than average shareholder returns.
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Strategic Plan Execution
Establishment of Project Management Office (PMO)
Workstreams Defined
Project charters developed to support plan targets
Monitor Metrics and Milestones
Address barriers, resource needs as they develop
Insure execution to plan
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To support implementation of the strategic plan we have developed a management system that includes
establishing a Project Management Office. Id now like to introduce Jim Keller, our Vice President
of Strategic Initiatives, who is in charge of that office.
Thanks Roy, The PMO was established to assure strategic plan execution by monitoring key metrics
and milestones as we progress through the implementation schedule. This involves identifying and
relieving resource constraints plus addressing any barriers that are in the way of reaching
targets. We have divided the plan into defined workstreams and have assigned owners for each who
will be responsible for implementing different parts of the plan. Within each work stream there
are detailed projects that will be executed. As a PMO we will monitor the pace of these projects
on an on-going basis and assure that expected results are delivered.
Im now going to share more detail around how we will pull the value creation lever of improving
our global cost structure.
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Value Creation Lever:
Global Cost Structure
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Cooper has historically been considered one of the lowest-cost suppliers of tires in the industry.
Over the last few years this position has been pressured as competitors increased their percentage
of sourcing from low-cost countries and reduced or automated their capacity in higher-cost regions.
We recognize the need to continuously improve our global cost structure to successfully compete. We
have created a 2 pronged approach on how we are going to improve our overall cost position.
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Sourcing and
LCC Manufacturing
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The first way we are attacking this issue is by increasing the supply of tires we manufacture in
LCC countries. We started down this path when we signed a deal to outsource tires from Kenda
several years ago. We extended this effort when we entered into our Joint Venture agreements in
Asia and, then in 2007, signed a deal to begin receiving tires from Mexico. All of these were done
with the intent of improving our global cost structure by increasing the supply of high quality low
cost tires. As we move forward, we will continue to look for these types of opportunities.
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Sourcing and LCC Manufacturing
Objectives
35 - 45 % of Manufacturing in LCC
Meet Demand
Lower Global Cost Structure
Reduce Complexity
Programs to achieve
Cooper Kenda Tire (China)
Cooper Chengshan Tire (China)
Mexico
Other
Opportunities are global in nature.
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Our objective in the next few years is to manufacture 35 45% of our tires in Lower Cost
Countries while maintaining Cooper quality standards. In 2007 that rate was about 18%. In
implementing this, we are going to insure that we source enough tires to meet demand, lower our
cost structure, and create opportunities to reduce complexity. Our plan to achieve these
objectives involves the ramp up at Cooper Kenda Tire, the expansions at Cooper Chengshan Tire, the
outsourcing agreement with Mexico, and other opportunities that we are currently analyzing.
Of course these types of opportunities are global in nature and we have to determine the effects of
these decisions on the entire Company.
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Cooper Capacity High and Low Cost
Cost gap has narrowed, but there is still a
10 - 15% advantage to manufacturing in a
LCC and shipping to a HCC
High Cost Low Cost
High Cost 0.85 0.15
High Cost 82%
Albany
Findlay
Melksham
Texarkana
Tupelo
Low Cost 18%
Off-take
Kenda - China
Occidente - Mexico
Joint Venture
CCT - China
CKT - China
HCC
LCC
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As I previously mentioned, we currently have about 18% of our manufacturing capacity in low-cost
countries. These operations can typically make and ship a tire to a high-cost region for between
10 to 15% lower than manufacturing in the high-cost region. The cost gap has narrowed over the last
few years as a result of several factors, and it can vary based on circumstances, but its still an
advantage. Our goal is to improve our total Company cost structure as we add more low-cost supply.
Investing in low-cost/high-quality supply also can add flexibility to the supply chain.
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Steps to Implement Sourcing
Short Term
Ramp Up CKT 6 million tires (China)
Expand at CCT +2 million tires (China)
Offtake agreement with Mexico
Offtake other
Long Term
Analyze expansion of existing LCC facilities
Identify and evaluate potential JV partners
Analyze Greenfield options in LCC
Limit share of off-take to 10 - 15%
Willing to make capital investments
|
To execute these plans we will take the actions indicated on this slide. CKT will be ramped up to
6 million tires in the next few years. We will continue with the expansions at CCT and work on
ramping up the supply agreement with Occidente in Mexico as quickly as possible. To meet our
longer term needs, we may consider expanded production at CCT in a second phase and we are going to
identify potential JV partners as well as analyze whether another greenfield facility makes sense.
It appears that in many cases there are longer term advantages if the production sources can be
located next to the market where the products will be sold. This can offset rising transportation
costs.
We plan to limit our share of off-take to no more than 10 to 15 percent of our tires, and we are
willing to make capital investments to reach our sourcing goals.
29
Manufacturing Cost
Reductions
|
In addition to driving down our costs by sourcing tires from low-cost countries, the 2nd prong of
our strategy involves our need to continuously improve operating efficiencies at our existing North
American and European facilities. If these are properly executed, we will drive out between 10 and
15% of the addressable cost base. The addressable cost base includes those parts of our costs that
we can control.
This segment of the presentation is focused on how we intend to do that.
30
Manufacturing Cost Reductions
Objectives
10 - 15 % reduction in addressable cost base
Continue with high quality manufacturing
Programs to achieve
Process Efficiency Improvements
Complexity Reduction and Management
Automation
Distribution
Opportunities are global in nature.
|
The immediate objective of manufacturing cost reductions is to drive dramatic cost improvement and,
therefore, improve competitiveness by focusing on 4 key areas: process efficiency improvements,
complexity reduction and management, automation and distribution.
Although many of these initiatives will be started in the States, we will expand the focus to
include our global partners thereby multiplying the benefits across the organization.
31
Manufacturing Cost Reduction
Programs and Benefits
Complexity
Reduce product complexity
Reduce process complexity
Increase capacity to handle
complexity
Process
efficiency
improvements
Automation
Capacity increases
Apply Six Sigma and Lean
methodology
Replace manual processes
Increase in capacity due
to reduction in "non-
scheduled" or "non-
productive" time
Distribution
Optimize labor costs
Reduce energy and utilities spending
Cost savings
Savings primarily through
direct labor and scrap
reduction
Programs
Drive two major benefits
|
Within the four programs there are specific initiatives and actions that we have identified for
improvement. The specific actions have been developed, and we have already begun implementation of
many initiatives. The end result of all of this is to drive down costs while maintaining excellent
quality. The other benefit is that we will see capacity increases without having to invest
additional capital. As the costs are lowered and the capacity increased, it will help to fill in a
part of the supply gap that was mentioned in earlier slides.
32
Process Efficiency Improvements
Six Sigma & LEAN
Process efficiency improvements targeted at both
productive and non-productive time
Lever 1: Non-productive time
e.g. changeover time, wait time for materials or
unplanned downtime
Lever 2: Productive time
e.g. reduce variance of worker efficiency, etc.
Cooper will deploy 100 Black Belts before 2010.
|
The first area is around process efficiency. We are tackling this by placing additional emphasis
and resources behind Six Sigma and LEAN. These are focused around reducing the amount of
non-productive time and increasing the efficiency of the actual work processes. Cooper has pursued
Six Sigma and LEAN in the past, and we have a new focus, urgency, and resources behind these
efforts. An example of the resources we are applying to this is the recent appointment of Carl
Montalbine as our Vice President of Global Quality and Operational Excellence. Carls expertise
are in the application of Six Sigma and LEAN.
As a start to the plan, we will train and deploy 100 additional black belts before 2010. Each
trained black belt will help us reduce scrap, improve uniformity, and tackle projects to improve
every aspect of our business, including business processes. These black belts can typically save
upwards of $1 million annually; therefore, the investment we will be making in black belt
training will pay for itself many times over in a short period of time. We are excited about our
continuous improvement program and what it can mean to our future achievements in quality, cost
reduction, and customer satisfaction.
33
Effect of Complexity on Cost
Complexity
Current
complexity curve
Curve after
improvements in
handling
complexity
Reduce complexity
Eliminate and commonize products
Standardize products
Increase batch sizes
Product
complexity
Production / process
complexity
Technology
complexity
Number of
products
Differences
between products
Differences in plant
network, size,
equipment
Required
production
flexibility
Variances in
equipment
technology
Required product
technology
Unit cost
|
Weve mentioned complexity as one of the key factors affecting our costs. As new vehicles have
been released with an increasingly diverse number of tire sizes, it has driven complexity into the
replacement tire market. This complexity is reflected in our operations as we strive to meet the
consumers needs. This has dramatically changed the environment in our plants over the last few
years. We need to attack complexity on two fronts in order to lower our cost per unit. The first
is by eliminating complexity where possible. This relates to product life cycle management and the
decisions that go into what products we want to produce. The second is that we need to be more
effective in dealing with the complexity that remains.
34
Actions to Reduce Complexity
Reduce specs per day, network optimization
Combine / eliminate like products
Optimize scheduling and batch sizes of lower-
volume specs
Continuously improve change over process
Continuously improve material flow
|
In order to reduce complexity, we are taking several actions. As we expand the number of
manufacturing locations globally, it gives us a chance to establish the network so that complexity
is limited in certain plants. If we are producing the same number of SKUs but have more
locations in our manufacturing footprint, it gives us the opportunity to reduce the number of SKUs
manufactured at each plant and limit the complexity for the whole organization. In other words we
can spread the complexity over more facilities. We also are reviewing our product portfolio and
intend to reduce or combine duplicate and unnecessary products. Finally, we have reviewed our
scheduling of low-volume SKUs and have a new way to schedule these that will reduce the number of
SKUs that need to be manufactured on a daily basis. The effect of all of these is to eliminate
some of the complexity in the manufacturing environment.
35
Automation
Current State
Limited automation in manufacturing
Recent investments in early stages of implementation
Utilize partnerships with suppliers to deliver solutions
Objectives
Net manpower reductions
Target high-labor content processes
Focus on improvement of existing facilities, not expansion
High ROIC and short payback
|
The third program is the implementation of automation where it makes sense. Our existing
facilities currently have limited levels of automation. We began to implement significant projects
in 2007 to automate our sort and palletize process. This automation will continue into the other
facilities and should be followed with projects that will automate the green tire sort and retrieve
process. These projects have quick paybacks and will reduce headcount within those processes.
Examples of the automation we are installing are the automated sort and retrieve systems we are
implementing at our four North American facilities.
36
Distribution
Action
Plan
North America
Customer Support
Consolidate
Warehouses
Freight Optimization
Asia
Optimize footprint
on total cost and
service levels
Improve trucking
infrastructure
Europe
Third Party Logistics
Provider (3PL)
|
As we reviewed our strategic options, we also identified opportunities for improvement in our
distribution system. These changes in North America, Asia and Europe will deliver significant
benefits in both cost and service levels. In North America we have the Midwest initiative that we
have talked about in the past where we will consolidate three warehouses into two. In Asia we are
consolidating a significant number of warehouses. Europe will undergo a significant change as we
move to using a third party logistics provider.
37
Manufacturing Cost Reduction Steps
Complexity
Process
Efficiency
Improvements
Automation
Distribution
Black Belt Deployment
Phase out low-volume,
highly complex
products
Single source
Cured tire handling
NA - Leveraging
Europe - 3PL
Asia - Consolidation
12%
Black Belt Deployment
Optimize sourcing
Optimize batch sizes
Green tire handling
Material handling
NA Warehouse
consolidation
28%
Six Sigma Projects
Continue product
moves to optimize
sourcing
Tire building semi-
automation
Ongoing Process
Improvements
60%
% of Total Savings
2008
2009
2010
|
As mentioned earlier, we have developed specific plans and projects that will allow us to achieve
the improvements we believe necessary. In 2008 we are staging certain projects that we will
implement in 2009. We will continue with those projects in 2010, as well as expanding the projects
across the organization. The cost savings from pulling these levers are significant. We have
considered and included the impact in the operating profit margins included within the metrics that
you will find at the end of this presentation. The percentage at the bottom of this slide indicates
the percent of the total targeted savings that we expect to achieve in each year from these
manufacturing activities.
We believe that all of the initiatives Ive discussed are achievable and represent a significant
impact on the global cost structure of Cooper. We have developed detailed plans and identified and
dedicated the resources necessary to achieve the plans. There will be challenges associated to
bringing all of this to reality, but we are confident we can overcome the hurdles we will face.
38
Product Technology also plays a critical role in our success. Cooper currently has great products
in its portfolio that meet and exceed customers expectations. We also are very good in terms of
the time required for us to bring a product to market. At the same time, there are areas where
Cooper can continue to innovate. In some cases we havent been able to truly optimize and leverage
the technology weve developed across the organization. The action plan weve developed addresses
those opportunities by aligning resources within the organization to the goals.
39
Technology Strategic Plan
Technical Changes
Enhance regional technology centers in Asia, Europe
Organize into continuous product and process
improvement teams
Investment in Product Development Tools
Improve research knowledge base, Advanced
Technology ? Shelf Technology
Computer Modeling and Simulation
Focused Development effort - fewer iterations
Leverage vendors and academic institutions
Utilize suppliers and work closely with universities
Enhance Decision Making Process, Align with Global
Goals
Add Resources
Modify Structure
Invest in Tools
Utilize External
Resources
Apply Stage
Gate Process
Opportunities are global in nature.
|
We are starting from a strong position as an organization and looking to leverage the significant
capabilities we already have.
Specifically we are going to expand our regional technology centers in Asia and Europe. This will
improve our ability to address the demands in each of those markets.
We are also going to focus on developing shelf technology and adding resources to focus
specifically on developing that technology. This should allow us to respond significantly faster to
changes in the market and product needs. We are also investing in tools that allow us to conduct
better simulations. This should allow us to avoid costly iterations in the development process.
Our suppliers and academic institutions are performing work in areas that we can leverage and are
valuable partners in developing the skills and technology we need.
Finally, we are enhancing our Stage Gate Development Process that guides our decision making
capabilities and will help to insure we are aligned with the goals and strategies of the overall
Company.
Based on the application of the new tools and the alignment in the organization, we believe that
the cycle time to develop some products will be reduced by almost 20%. This means we can bring
more new products and innovation to the market faster. Ultimately innovation is measured by a
companys market share and thats where youll see the benefits of these changes.
40
Benefits of Investing in Technology
Cost Savings from Improved Products and Processes
Reduction of Product Development Cycle Time
Full Alignment with Market Requirements
Enhanced Cross Functional Coordination
Better Global Coordination
Establish and Deliver on Realistic Commitments
Continue to Meet or Exceed Expectations
"The ultimate measure of innovation is
market share." Unknown
|
Cooper has long delivered products that delight our customers. In executing the plans that Ive
talked about, we are going to see this strength leveraged.
The benefits of these changes are significant. In doing this, we will align with market needs and
this will elevate Coopers chances of success. These changes will also cut time and costs from the
development process while delivering an even better end product.
41
Why This Strategy Will Succeed
Existing Cooper strengths PLUS
Full alignment with global goals and strategy
Focus on critical issues related to profitability
Address process improvement and global development
Appropriately resourced
Organization fully aligned with specific priorities and possessing
the capabilities to deliver products that exceed expectations.
|
We believe this strategy is going to succeed because it leverages the strengths we currently have
and dedicates the appropriate level of resources to deliver continued improvements. Under the new
organizational structure and with the new tools and processes we are going to be able to deliver
even more products to the market that delight our customers.
The next area is how we will target profitable growth. Phil Caris, our Vice President of Sales and
Marketing, will discuss North America. Hal Miller, President of the International Division, will
then cover our international plans.
42
Value Creation Lever:
Targeted Profitable Growth
|
Targeted Profitable Growth
Objectives
Total Company = 6 to 7% CAGR
Global Net Sales =
> $3.6 billion
> 60.9 million units
Programs to achieve
North America - Channel Alignment
Asia - Grow TBR and PCR
Europe - Focused Growth
Opportunities are global in nature.
|
Thanks Jim The second value creation lever will allow us to continue with profitable growth at
Cooper.
Through implementation of the programs we have identified, we will be able to deliver a Compounded
Annual Growth Rate of between 6 and 7% over the next few years. This is over double the global
industry rate that was talked about earlier in the presentation. We have developed specific
programs to target this growth. These programs will also align us with the regions and channels
that we believe will experience the greatest growth in years to come.
44
NA Industry Distribution Channels
Company Store Defense Local Ind Dealer Mass Merch Other Reg / Nat Dealer Brown Medium brown Light brown Grey Medium grey Light grey White Yellow Medium yellow Light yellow Orange Medium orange Light orange Red Medium red Light red
2002 0.096 0.002 0.447 0.174 0.009 0.272
2006 0.092 0.002 0.448 0.149 0.008 0.301
2012 0.083 20 0.449 0.109 3 0.35
Label 4 20 20 3 3 3
Label 5 20 20 3 3 3
Industry Channel Mix Trend
Mix %
Company stores
Independent dealers
Mass Merchandisers
Regional & National
Dealers
Cooper's
Current
Penetration
Low
Low
High
N/A
|
As we gathered information in the strategic planning process we reviewed which channels were
experiencing the fastest growth. You can see from this chart that the trend has been moving away
from mass merchandisers into regional and national dealers. We expect this trend to continue into
the future. Its also significant that, even with the changes, the independent dealers will
continue to be the most significant channel of distribution. We are well positioned in that
channel and we plan to continue supporting those dealers. There are additional opportunities for
us with the mass merchandisers, and regional and national dealers where we have a lesser share.
46
NA Industry Product Mix
BL HP UHP LT SUV Winter UHP
2002 0.568 0.1 0.041 0.151 0.124 0.015 0.041
2006 0.43 0.136 0.082 0.134 0.203 0.016 0.082
2012 0.311 0.165 0.116 0.129 0.261 0.019 0.116
Label 5 20 20 3 3 3
Broad Line
H rated
V&Z rated
Light Truck
SUV
Winter
Industry shifting from predominantly Broadline in 2002 to
three large segments in 2012:
Broadline, High Performance (H, V, Z) and SUV
|
This graph demonstrates what is occurring with product growth. Its worth noting that Cooper has
a presence in every one of these areas and has products that meet almost every consumers needs.
The largest product shifts are away from Broadline and into SUV and higher speed rated passenger
tires. This mirrors the changes that have occurred in Original Equipment fitments over the last
few years. The Cooper CS4 that we launched in a T, H and V speed ratings in 2007 is an example of a
product that we have positioned to take advantage of the areas where we expect the greatest growth.
We will continue with our focus on the replacement market and leverage our speed to market to take
advantage of the profitability of newer products. This will continue to improve Coopers mix.
47
NA Strategy by Channel
Purchase
Drivers
and
Needs
Margin
Product
positioning
Logistics
excellence
Margin
Fill Rates
Logistics
excellence
Portfolio
Fill rates
Inventory
mgmt
Fill rates
Margins
Degree of
exclusivity
National
Retailers
Regional
Retailers
Independents
Wholesale
Grow in all Channels, Growth not equal in all channels
Continue Support of Independent Dealers
Align organization and strategy to each channels needs
|
Based on the patterns we identified and the targets we set for growth, a strategy has been
developed. This strategy builds on the strengths that we have while positioning ourselves to align
with the channels where we see the greatest possible growth in the future. To do this, we are
using a different focus for each of the individual channels. This is a significant change from the
way we conducted business in the past when we had more of a one size fits all mentality in
serving the different channels. As you can see, each channel has a different driver. Some are
motivated by service and fill rates, while others are primarily interested in margins. Our
approach in the future will be tailored to meeting the needs of each channel, and we believe this
should allow us to grow in all channels. We have already developed specific plans for each of these
channels, but will not publicize the specifics as they are considered confidential information and
a strategic advantage. Growth rates will not be equal in each channel. We expect to continue with
a high level of penetration in the Independent channel. We will also continue with our presence in
private label. We expect this to provide a CAGR in North America of around 6%. A significant
portion of that is in the Cooper brand.
48
NA Product & Channel Focus
|
We will also align our products to meet the channels specific needs. As you can see from this
chart we will build on the strengths we have in several lines to grow profitably. This should
allow us to position ourselves in the more lucrative product positions within our existing and
targeted customer channels. This is another example of how we have focused our strengths to align
with the markets needs. These products will be offered to every channel, but we expect the
combination of certain products and channels to represent the greatest opportunity for growth.
49
Mexico and Canada Growth
Objective:
Drive profitable growth in Mexico and Canada
Market
strategy
Expand commercial JV
Align with progressive
distributors and retailers on a
non exclusive basis
Brand
strategy
Two tiered program
Cooper Brand Focus
Sourcing
strategy
Source tires locally and from
U.S.
Source tires from U.S. operations
Supplement from Mexico/ China
Mexico
Canada
|
We also have identified plans to grow in Canada and Mexico. We will use separate strategies that
are conducive to growing in those markets. In Mexico we will leverage the commercial Joint Venture
to grow the Cooper brand. In Canada we will align with distributors and dealers who give us the
best chance for growth. A two tiered branding strategy will be deployed in Mexico. In Canada the
focus will be on the Cooper brand. Sourcing and logistics strategies aligned with these plans have
been identified and will be executed. We believe that by 2010, we can grow our presence in these
markets to a point where we are selling around 4.5 million tires.
50
Timeline
Market growth strategy focused at 4 core channels
Program 1
Program 3
Program 2
Program 4
Market
Strategy
Refine
Implementation Plans
Market growth will be partially dependent on sourcing growth
Today
Next Level
|
The achievement of our plans will not occur overnight. This means that not all of the changes we
talked about today will occur in 2008. What we will do is begin to position ourselves so that we
can make some of the larger changes in subsequent years. We have defined, detailed plans to
support this growth and are aligning ourselves to execute and achieve our targets.
The achievement of these plans will be partially dependant on our ability to source enough high
quality competitively priced tires.
51
Why This Strategy Will Succeed
Targeted Channel based approach, focus on
'program' implementation
Existing Cooper Strengths, PLUS
A clear and laser-focused strategy by channel
Re-designed sales and marketing organization
structure to drive channel based approach
Transparent and effective system to coordinate
and govern market pricing
Detailed implementation plans and program
management structure
|
We believe the strategy and tactics developed for North American growth will be successful because
we have done a thorough job of reviewing where we are and where we need to go. We have identified
the barriers and devoted resources to overcoming those issues. We were a Company employing a one
size fits all strategy that proved successful for many years. We have always been a customer
focused organization, and the changes Ive talked about will allow us to serve our customers needs
even better. Opportunities for growth in North America are achievable for us and we are excited as
an organization about the chance to execute these strategies.
Hal Miller our President of International Operations is now going to cover the opportunities for us
to grow in Asia and Europe.
52
Thanks Phil Today Im going to cover the opportunities for growth in both Asia and Europe.
Opportunities for improvement in the manufacturing side for these regions were covered earlier in
the Operational Efficiency section.
Growth in Asia is a significant part of Coopers strategy. So what I would like to do is begin by
giving you a little background on the Chinese market.
53
Chinese Market
China's economy grew at ~11% in 2007
Light vehicle replacement tire growth 17%;
TBR replacement tire growth ~10%
Higher-end passenger segments showing
significant growth
|
Chinas economy grew around 11% in 2007 making it the fastest growing major economy in the world.
This economic growth is driving demand for vehicles as well as components. Along these lines:
|
|
|
China will be Asias largest market for vehicle sales by a factor of
2 in 2011. |
|
|
|
|
China is already the worlds largest truck tire market with around
30% of global sales. |
|
|
|
|
Current light vehicle replacement tire growth is 17%; Truck and Bus
or TBR tire replacement growth around 10%; and TBR OE growth is currently at 32%. |
Entry level vehicles have historically driven growth, but higher-end segments are showing
significant opportunity. Currently mid-size and SUV growth rates are 37% and 39% respectively.
The demand for higher performance products is also growing. High speed ratings (V&Z) and 16 sizes
are the fastest growing segments of market for passenger or PCR tires. TBR demand is growing
fastest in the medium and long haul segments.
The PCR and TBR markets are more fragmented in China than in the U.S. or Europe.
|
|
|
The top 5 PCR competitors have about 50% market share (vs. Europe
where top 2 competitors have over 50% market share). |
|
|
|
|
In TBR the top 10 competitors account for under 40% market share. |
|
|
|
|
300 local players compete in PCR and TBR markets, the majority of
whom dont compete on a global basis. |
54
Asia Growth - Summary
Truck and Bus Radial (TBR)
Focus TBR on Tier 2 and 3 Products
Continue to develop retail sales
Focused growth in fleet sales
Passenger Car Radial (PCR)
Build in areas with greatest car parks (east coast)
Shift production used for export sales to domestic
Elevate the brand
Continue to develop retail sales
|
In Asia weve decided to pursue growth in both TBR and PCR segments. We have specific strategies
developed to support each channels growth. It includes focusing on Tier 2 and 3 products in the
TBR market and tailoring our approach to the needs of the distribution channels. In the PCR market,
well grow where the largest car parks exist and continue to develop a retail sales presence.
55
TBR Growth Channels
Retail Truck Service Centers
Significant growth opportunities
Fleet Companies
Fastest growing Channel
Must be supported with additional services
Independent Dealers
Differentiate by providing best-in-class retail
management and training programs
|
In 2006 when Cooper purchased its 51% share in Cooper Chengshan tire, instantly gained a presence
in the TBR Chinese market. Currently we have about a 6% market share. As we expand TBR operations
at CCT, align our sales division, and develop additional products, that the market is demanding, we
believe we can raise this share to 10%.
To grow in the TBR market we are going to focus on three channels for distribution. Within each
channel we have specific plans, timetables, and goals for growth.
First are the Retail Truck Service Centers. These are dealers that are focused on servicing TBR
customers. They are smaller and have specific needs that we can fill by tailoring programs to
their needs.
Second are the fleet companies. These require different support and an additional level of
customer service. We project that the fleet channels will be the fastest growing segment for us.
We have identified specific needs there and dedicated resources to meeting those needs.
Independent dealers will be supported through our best-in-class retail management and training
programs, in addition to the great qualities that Cooper normally brings to the table.
56
PCR Retail Growth Strategy
Cooper performance
center
Cooper tire center
Cooper authorized retail
shop
Description
Flagship stores, large independently
owned store
Smaller independently owned store
Very small independently owned
store
Cooper will focus on converting stores to 3 different models.
PCR market share should double over a 3 year period.
|
In the PCR segment we have been working on expanding our presence, and this will continue in the
future. We have developed three different levels of Cooper distributors who will receive different
levels of support based on their needs. The strategy we are using has already started to work and
we launched each of these types of stores in 2007. We continue to develop and launch products that
meet the specific demands of the Chinese market. To support this, we have launched a regional
technology center in Asia that will be able to respond swiftly to the specific market needs. These
actions should allow us to double our market share over the next three years.
57
Asian Distribution Footprint 2010
Xinjiang
Xizang
Qinghai
Inner
Mongolia
Gansu
Yunnan
Guizhou
Shandong
Hebei
Guangxi
Zhejiang
Jiangsu
Liaoning
Jilin
Heilongjiang
Shanxi
Henan
Hubei
Shaanxi
Hunan
Jiangxi
Guangdong
Sichuan
Anhui
Tianjin
Shanghai
Beijing
Ningxia
Chongqing
Fujian
Cooper tire stores (0-30)
Focus on
building retail
distribution in
areas with
greatest car
park (along
Eastern coast)
>250K
>500K
>1M
Performance stores (0-10)
Authorized retail stores (0-50)
2006 Car Park
Xinjiang
|
Based on the growth we see in the markets and the tactics weve identified, we see our points of
sale expanding over the next several years. Most of this will be located in the regions of China
that have the greatest car park along the Eastern coast as demonstrated by the signs on this map.
58
Asia Growth Timeline
PCR
TBR
2 %
5 %
< 1 %
6 %
8 %
10 %
2007
2010
2015
Market Share
|
In implementing our plans in China, we have taken a long term approach that will build the best
foundation for continued growth and success. We are aware of the challenges this presents and the
significant upside that is in the market that can be realized if we successfully implement our
plans. To that extent, we have developed a time line that is realistic. We will position our
brands and distribution while aligning production to meet the needs of our customers.
59
Why This Strategy Will Succeed
Well thought out TBR and PCR market approach; sufficient
operations/ product backing
Existing Strengths PLUS
Lead with focused and robust TBR strategy
PCR strategy, fully aligned with supply and product
portfolio capabilities
Export strategy aligned with corporate goals
Capabilities being developed to support strategic objectives
|
We have identified what it will take to be successful in implementing this plan. It is a shift for
us and focuses on what we need to do to achieve specific goals. The plan in Asia now aligns with
total Company goals and we have the necessary resources to execute it. All of this leads us to
believe that we will be successful in meeting our goals for growth in Asia.
60
Now lets turn our focus to our European growth plans.
61
European Benefits
Global leader in technology adoption
Image for participation
Second largest vehicle market in the
world
Helps diversify market and supply base
Strategic Option = Focused Growth
|
As we reviewed the strategic options in Europe, we quickly realized there were significant benefits
to participating in what is the second largest tire market in the world. The European market is
typically the first place new technologies are adopted and participation there can help a company
gain insight into future trends. We have chosen a Focused Growth strategy going forward because
it optimizes our profit model and aligns our European business with Coopers global goals. This
focused growth option means we will target specific products and channels where we can be winners
in the market place.
62
Template
Segment
Invest for long-
term share position
Place selected bets
Low
High
Cooper starting position
Low
High
Market attractiveness
Weak market share
Better market share
Optimize for profit
with minimal
resources
Manage for
volume and profit
Each European Market is Reviewed
Low growth
market
High growth
market
|
Europe is not a single market, but several different markets that have individual needs. For
example the Alpine nations have specific requirements for their winter tires that you wouldnt need
in the southern countries. We assessed the needs of each region and Coopers position within each
region. Based on this, we determined what would be the best strategy going forward, if Cooper
started in a strong position and it was an attractive market, we would invest for long-term share
position. If it is an unattractive market where Cooper doesnt have much of a presence, then we
wouldnt invest.
63
Strategic Approach for Each Market
Place selected bets
Tactics:
Invest and build in specific
region and product
Invest for long-term share
position
Tactics:
Leverage Position
Invest for future
Invest for
long-term
share
position
Place
selected
bets
Low
Cooper
starting position
Optimize
for profit/
minimal
resource
Manage
for
volume
and profit
Manage for volume and profit
Tactics:
Protect position
Avoid large investments
Optimize for profit with minimal
resources
Tactics:
Harvest investments
Avoid future investment
High
Market Attractiveness
|
Based on the assessment of each region and the relevant strategy, there are specific tactics that
are followed. For example, if you are placing selected bets, you may partner with importers to
gain share in key products. If you are investing for the long term, you may want to build strong
dealer relationships that provide a competitive advantage. As we conducted this analysis, this
type of thinking has guided our development of what we will do in each of the specific regions and
product segments in Europe. The end result is that we will be focused on growing profitably in
specific regions and products.
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European Product Focus
PCR V/W
PCR Winter H/V
SUV and LT Premium
SUV and LT UHP
SUV and LT Winter
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In Europe we will continue to develop products that meet the unique needs of the regions. The
products are primarily a more specialized product where better margins can be realized. We will
expand our selection in the products where we bring the greatest value propositions to the
customer. As you can see from this list these are typically in the higher end passenger tires, SUV
and Light Truck tires. We also have a strong winter product to offer.
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Why this strategy will work
Targeted approach with resources geared toward priorities
Existing Cooper Strengths PLUS
Brand focus
Highly focused sales by product segment
Greater channel focus
Slimmed down go-to-market organization
Outsourced logistics
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This strategy will work because it focuses our resources on specific targets. It will allow us to
focus on specific brands, products, and channels that give us the greatest return on our
investments. By outsourcing our logistics function we should develop more flexibility, focus on
our core operations, and lower our overall cost position while maintaining quality. Although our
annual growth rates in Europe wont be as high as in the other regions it will still be in excess
of what we expect in the industry. It will also be accomplished in a manner that focuses on niches
and regions where we can experience higher margins.
Mark Krivoruchka, Senior Vice President of Global Human Resources is now going to discuss what we
plan to do to support value creation.
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Organizational
Capabilities
Tools
People and Structure
Culture
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Thanks Hal.
Roy, Jim, Phil and Hal discussed the details of executing our strategic plan and the value
creation levers. Our ability to do this will rely on the ability of Coopers employees to perform
and execute. Today, many Companies are good at developing plans, the best Companies figure out
what is needed to actually drive the plan. I will briefly cover how Cooper will do this over the
next couple of years.
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Organization Capabilities
Objectives
Leverage product technology
capabilities
Support growth and cost
reduction projects
Create global alignment to
Company goals
Streamline and standardize
business processes
Retain & support top level talent
Remove boundaries
Opportunities are global in nature.
Global Cost Structure
Sourcing and LCC Manufacturing
Manufacturing Cost Reductions
Targeted Profitable Growth
Value Creation Levers
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The objective in implementing the various organization capabilities is to support the execution of
the two primary value creation levers of improving global cost structure and growth. We want to
leverage the capabilities we currently have. In some cases we already have a competitive advantage
in an area and will be working to distance ourselves from the competition. In doing this we need
to provide a global structure and the tools necessary for people to align themselves with the
Companys goals all the while removing boundaries.
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Supporting the Strategic Plan
Sourcing and
LCC
Manufacturing
Manufacturing
Cost
Reductions
Tools
People &
Structure
Culture
IT
Business Processes
Performance Mgmt
Value Creation Levers
Enabler
Targeted
Profitable
Growth
Talent Management
Succession Planning
Org Structure
Change Management
The Cooper Way
Greater Communication
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Weve broken these programs down into the areas of tools, people and structure, and culture.
This is another view of how we will support the strategic plan. Across the top you can see the
value creation levers that were talked about earlier in the presentation. In order to achieve
these we will need to have the appropriate tools, people, and culture to support each of the
initiatives.
As regards the tools needed to support the initiatives we are undergoing a process to review our
IT systems. This process is on-going and is indicating that we may need to invest in additional
resources to optimize these systems. This could come in the form of an ERP system. If we do
decide to implement an ERP system it could provide several benefits including improved global
visibility and the ability to react to changes in the market even quicker. We are working on
aligning our business processes so that they support a global organization. To be effective these
processes need to break down the silos that are developed in an organization that is aligned by
function. This has already started and we are transitioning into more of a matrix type
organization.
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Cooper Talent Management Process
Attracting Talent
On-boarding
Recruiting
Workforce
planning
Compensation and
benefits
Talent
Development
Performance
Management
Learning Center
Leadership
Development &
IDP
Black Belt
Program (CTLSS)
Succession
Management
Talent summits
Executive & Board
Reviews
High Potential
Identification
Retaining Talent
Retention
strategies
Mentoring &
Coaching
Compensation and
benefits
Career Planning
Developing processes to drive results
Able to measure results
Holding the organization accountable to performance
Creating Employee Value Proposition
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The second area I mentioned is people and structure. One approach is to build more discipline in
our talent management process for Cooper. The employees at Cooper are dedicated and a true asset
and advantage to the Company. We believe we can support the employees even more than we currently
do. We refer to this process as talent management and it has 4 steps. We first need to attract
the right talent. As Cooper changes, we will need to make sure that we have the right people and
skill sets to achieve our goals. We need to support the development of these people. To do that
we have a process and performance tool called PM@C. We also are providing and investing in the
appropriate and necessary training for people to succeed. This includes programs like the black
belt training that we mentioned earlier. Succession management is the third step and is a process we
are formalizing throughout our organization. We went through a robust succession planning process
at the end of 2007 and have continued with that into 2008. It has become a part of our management
practices. We will also need to retain talent within the organization. We can accomplish this
through mentoring, appropriate compensations, career planning, and providing a stimulating and
rewarding work environment. In doing all of this, we are driving towards an organization that both
supports its people and holds them accountable.
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Changing Culture - The Cooper Way
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To reinforce what we want Cooper to be in terms of culture, we developed The Cooper Way which you
see on the screen in front of you. Late in 2007 we launched The Cooper Way, which lays out six
guiding principles for our decisions and actions. It was developed with Company-wide involvement
and provides a clear definition of what employees need to do to be successful: help each other
succeed, have engaged communication, be agile, provide world-class customer service, be results
focused, and do the right thing. Changing our organization that has a long history in the tire
business to be a global organization that is result focused and rapidly responds to the market
requires a change in the culture. This implementation of the Cooper Way is a step in that
direction.
By investing in these areas, the organization will be able to achieve all of the goals we have laid
out.
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Why This Strategy Will Succeed
Organization is aligned with stronger tools and capabilities to
succeed in global environment.
Existing Cooper Strengths PLUS
Performance management mindset will drive new behaviors and
process improvements needed for success in today's environment.
Cooper's changing culture will blend the rich legacy of the
Company with the required change management mindset.
Realistic review of Cooper's Tools, People, and Culture was
performed. Goals have now been supported with plans and
resources.
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This strategy for organizational capabilities will work and achieve the objective of supporting the
growth and global cost reduction programs. It will work because we started by taking a realistic
look at the Tools, People, and Culture at Cooper. We defined what we want to look like in the
future: An organization that is aligned with stronger tools and the capabilities to succeed in a
global environment. We have identified what resources we need to leverage the strengths Cooper has
in this areas to drive new behaviors and process improvements that are necessary for success in
todays environment. This is supported by a culture that deals successfully with change.
Phil Weaver, Vice President & CFO, is now going to cover our approach to funding these items and
what we use as guidelines for managing and allocating capital.
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Capital Management
And Allocation
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Capital Allocation Priorities
- Determines priorities to fund
- Consider alternate net present values
Operations including minimum pension funding,
maintenance capex levels, and seasonal working
capital requirements.
Dividends
Strategic Investments (Profitable Growth, Cost
reductions, additional Pension funding)
Optimize WACC, long term capital structure; and
improve credit ratings.
Opportunistic capital structure changes
Additional shareholder friendly activities
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Thanks Mark. In considering our funding process we typically use these items to determine how
we expend cash generated and also to review what we need to do in terms of obtaining additional
funding. We generally follow the priorities listed and use calculations including relative net
present values of various options to determine the optimal answer. These options include funding
operations, paying dividends, making profitable investments, and looking at how to best finance
these options.
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Guidelines
Target Inventory Turnover = 8x
Net debt to capital ratio in the range of 35 - 40%.
CAPEX
Mature Markets - at or below depreciation, except
where there are quick payback/high return
opportunities
Developing Markets - Strategic investments will be
made above depreciation
At least 30% of CAPEX needs to result in cost
improvements
Project payback < two years and pretax ROIC > 20%
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We have several targets that help us in guiding our decisions. In terms of working capital, we
believe that inventory levels to support turnover of around 8 times is appropriate. There is
seasonality in the business so the rate can change somewhat as we progress through the year.
Our optimal net debt to capital ratio is in the range of 35 to 40%. We can go outside of this
boundary under normal business conditions if the appropriate scenario presents itself. However,
under 30% and we lose the benefits of the tax shield on interest; and over 50%, may be too
aggressive for our business. We expect less leverage at the parent Company level and more within
our joint ventures in the future.
Our expenditures on Capex vary by region. We typically expect to spend less than depreciation in
mature markets unless there are strategic, high return projects with a quick payback. In
developing markets, well spend at a level greater than depreciation as we invest for growth and
expansion. We work towards having at least 30% of what we approve for capital expenditures go
towards projects that result in cost improvements. We also look for projects that have a less than
two year payback and pretax ROIC of more than 20%.
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Guidelines Cont'd.
Liquidity should be sufficient to weather a
downturn in demand.
Use of Excess Cash
Analysis of "best use and greatest returns performed"
Investments for growth
Investments for cost reductions
Debt pay down
Share repurchase
Special dividends
Mergers and Acquisitions
No specific plans at the current time
All opportunities are analyzed for organizational
impact and returns to shareholders.
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We also want to insure that we have enough liquidity to weather any economic downturns.
If we are in a position where the Company has sufficiently funded our operations and the other
items considered on the previous slide, then we will analyze the other possible uses for the cash.
Preference is given to profitable projects to fund growth or cost reductions. The options analyzed
also include debt pay down, share repurchases, and special dividends. As we review these options,
the goal is to find the best combination of options for the stakeholders of the Company based on
market conditions.
We have generated a larger than normal amount of cash. We have no plans for major acquisitions or
mergers with other companies. Beyond that we will consider the options listed on this slide.
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Uses of Cash
Excludes cash generated from operations.
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This slide provides information about how we may use some of the cash. At the top is the expected
depreciation for 2008 to 2010 as a reference point. Below that are estimated ranges for uses of
cash over next three years. These include rebuilding our inventory in 2008, working capital needs
associated with planned growth, CAPEX, and dividends. At the bottom left youll find available
funds at December 31, 2007 including the value of the Kumho investment. The final item shows other
potential uses of cash between 2008 and 2010 these include completing the outstanding
authorizations of debt and share repurchases. This schedule does NOT contain any amounts related
to the cash generated from operations. Accordingly, it also does not include any additional
shareholder friendly actions.
Ill now turn it over to Roy.
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Thanks Phil Weve covered a lot of information today. Im going to spend just a couple of
minutes summarizing and then well open it up for your questions.
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Two Dimensions Necessary to Win
Clear Winners
Winners at
value end
of market
Clear losers
Long term losers?
product / brand
advantage
disappears
Low
High
Low
High
Product and service differentiation
Winning product portfolio
Brand strength
Market positions distribution profile
Premium customer service
Operational
Effectiveness
Scale
Access to low-
cost/high-quality
supply
Cost-effective
operations
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At the beginning of the presentation I mentioned that we believe the winners in the tire industry
will need to have effective operations and differentiate their products and services in a
meaningful manner. By pulling the levers weve talked about today and executing the plans
discussed we believe Cooper will further enhance its position as a winner.
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Cooper's Strengths
Global Footprint
Product and Brand Portfolio
Replacement Market Focus
Distribution Network
Significant U.S. Market Share
Customer Relationships and Focus
Customer Service and Support
Speed to Market
Financial Resources
Manufacturing and Market Knowledge
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To improve our positions we are going to leverage the strengths that we talked about today.
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Strategic Plan Value Creation Levers
GOAL
Shareholder
Value Creation
Profitability
7 - 8 %
Operating Profit
as % of Net Sales
Growth
6 - 7% CAGR
Next Level Targets
Organizational Development
Tools, People & Structure, Culture
Global Cost Structure
Sourcing and LCC Manufacturing
35 - 45% of manufacturing in LCC
Manufacturing Cost Reductions
10 - 15% of addressable cost base
Targeted Profitable Growth
NA > 6% CAGR
International > 17% CAGR
Value Creation Levers
We will build on strengths and...
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We are going to pull the two key value creation levers of improving our global cost structure and
targeting profitable growth.
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Future Vision for Cooper
Customer Oriented "Easiest Tire
Company to Do Business With"
Global Footprint
Flexible and Fast
Cost Competitive
Growth in excess of the market
Strong Products, People and
Financials
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As we work our way through executing these items, we are going to continue to be a customer
focused Company, and the easiest tire Company to do business with. We will strengthen the
flexibility of our manufacturing footprint as we continue to become a more global Company. The
changes will make us more cost competitive and allow us to grow faster than market rates. All of
this leading to stronger products, people, and financials.
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Key Performance Metrics
Metric 2007 Next Level
ROIC 6.8% 9 - 10%
Operating Profit as % of Net Sales 4.6% 7 - 8%
Net Debt to Capital Ratio 20% 35 - 40%
SG&A as % of Net Sales 6% 6%
Global House Brand as % of Sales 62% 67%
LCC Manufacturing 18% 35 - 45%
Global Net Sales (6 - 7% CAGR) $2.9 Billion > $3.6 Billion
Global Unit Sales 49.7 Million > 60.9 Million
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Here are the metrics weve discussed. They provide a picture of where we expect to be in the
future. On this slide, the term Next Level means in the three to five year time horizon. We are
not ruling out that we can meet these goals earlier. We also believe that these are only
intermediate goals and, once achieved, we envision moving to yet another level.
As a result of effectively implementing the plan we identified today, we believe ROIC should
improve to the high single digits.
Operating profit as a percentage of sales will improve by almost 50% and growth will approximately
double the rate of the industry. Net debt to capital ratio will be in the 35 to 40% range which
should help optimize our risk levels and our weighted average cost of capital. SG&A will remain
around 6% or less of net sales.
House brands as a percentage of global sales will increase to almost two thirds of our total sales.
We will continue to increase the level of manufacturing in low cost countries to the range of 35
45% of total manufacturing. As we grow with the 6% or higher CAGR, we will see net sales increase
along with unit sales.
These metrics are exciting and represent a healthy and profitable Company that will deliver a fair
return to all of its stakeholders.
In light of those metrics I think this slide contains a reasonable profile to assign Cooper as an
investment. We are a small to mid-cap Company with a global business. We are targeting modest top
line growth and are calculated risk takers. Our business decisions are not made for the short term
impact, instead they focus on the medium and long term.
83
Thanks for your time today. Wed now like to open up for your questions.
84
Additional Safe Harbor Info
It is possible that actual results may differ materially from those projections or expectations due to a variety of factors,
including but not limited to:
changes in economic and business conditions in the world, especially the continuation of the global tensions and
risks of further terrorist incidents that currently exist;
increased competitive activity, including the inability to obtain and maintain price increases to offset higher
production or material costs;
the failure to achieve expected sales levels;
consolidation among the Company's competitors and customers;
technology advancements;
fluctuations in raw material and energy prices, including those of steel, crude petroleum and natural gas and the
unavailability of such raw materials or energy sources;
changes in interest and foreign exchange rates;
increases in pension expense resulting from investment performance of the Company's pension plan assets and
changes in discount rate, salary increase rate, and expected return on plan assets assumptions;
government regulatory initiatives, including the proposed and final regulations under the TREAD Act;
changes in the Company's customer relationships, including loss of particular business for competitive or other
reasons;
the impact of labor problems, including a strike brought against the Company or against one or more of its large
customers;
litigation brought against the Company;
an adverse change in the Company's credit ratings, which could increase its borrowing costs and/or hamper its
access to the credit markets;
the inability of the Company to execute its cost reduction/Asian strategies;
the failure of the Company's suppliers to timely deliver products in accordance with contract specifications;
the impact of reductions in the insurance program covering the principal risks to the Company, and other
unanticipated events and conditions; and
the failure of the Company to achieve the full cost reduction and profit improvement targets set forth in
presentations made by senior management and filed on Forms 8-K on September 7, 2006, October 31, 2006, April
5, 2007 and January 16, 2008.
Inability or failure to implement the Company's strategic plan
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned hereunto duly authorized.
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COOPER TIRE & RUBBER COMPANY
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By: |
/s/ Jack Jay McCracken
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Name: |
Jack Jay McCracken |
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Title: |
Assistant Secretary |
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Date: February 28, 2008